A sofa manufacturer that has been in business for more than 30 years will not have long-term support from customers without product quality, substandard craftsmanship and assembly lines.
According to the director of the production department, the purchased wood is a whole tree or a whole piece of wood. Cutting the whole piece of wood according to the mold can improve the utilization rate of the material and the strength of the frame, and improve the sturdiness and service life of the finished furniture. After purchasing the wood, a high temperature dryer will be used. First, a high temperature evaporation process will be performed to sterilize and kill the raw materials. Then it is dried and polished so that the moisture content of the wood is controlled below 13% to achieve the effects of anti-corrosion, insect-proof and mildew-proof.
The sofa seating system consists of two parts. The support part is made of high elastic serpentine spring made of high strength carbon steel. The spring spacing is 15 cm, and two parallel lines are added in the middle. The bandage adopts imported beef tendon bandage, which is widened and thickened by 7 cm. In addition, a layer of elastic 3D cloth is used.
The foam part of the sofa seating system is provided by 40 or higher density full foam. The sofa sponge adopts a three-layer structure design, and the upper layer adopts high-density fine soft sponge to ensure the softness of the cushion. The middle layer is a thick-pored high-resilience sponge, which is soft in texture, good in air permeability, strong in resilience, and not easily deformed, which ensures the elasticity of the seat cushion. The lower layer adopts high-density medium-hard sponge to ensure the balance and support strength of the seat cushion. These two parts constitute a comfortable sitting posture system of the sofa, which can obviously feel the elasticity, not linger, not deformed, not broken, and the overall flatness is good.
Viscose is a concrete manifestation of furniture manufacturing enterprises. Sticky cotton refers to sticking high-density sponge to the periphery of the frame to prevent the wood from fraying other materials, improve comfort, and complete the most basic shape of the sofa. In the previous furniture industry, ordinary small workshops and factories did not need too many cotton bonding processes. In the long run, the surface of the sofa produced is not a problem, but if you look closely, you will find that it is a little convex and a little concave, The way of making the handrails is also different, that is, the details are not done well. The furniture factory has strict requirements on cotton gluing: the cotton is glued in the order of the parts, the glue is sprayed evenly, the sponge is evenly pasted, the curved part is pasted according to the arc position, the excess cotton is cut flat, and the top is spliced before and after the edge and the side of the armrest. flat.
These are the carpentry and sponge parts in the production process. For the sofa, the wooden frame and sponge are like the bones and muscles of the human body. The long life of the product depends on the foundation laid in the process, and the cutting, peeling and quality inspection in the subsequent process are the appearance and quality of the product. Factory self-inspection should not be sloppy.
